A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

A multi-stage regulation strategy of space manipulators with a free-swinging joint failure

To ensure tasks can be completed after a free-swinging joint failure occurs, a multi-stage regulation strategy of space manipulators is proposed. Considering all terms of the dynamics equation, an evaluation model of the regulation ability (EMRA) of active joints over the fault joint is established based on the fuzzy entropy. And then a multi-stage regulation strategy based on the EMRA is designed to regulate the fault joint. The strategy divides the regulation process into several stages, and select a certain active joint to regulative the fault joint in every stage. With this multi-stage regulation strategy, the fault joint can be regulated to the desired angle without huge torque on regulative joints. The simulation is carried out with a 7-DOF space manipulator, verifying the correctness and effectiveness of the multi-stage regulation strategy. The strategy has three advantages: Coriolis and centrifugal terms are both considered for the first time in selecting the regulative joint, making the selection result more in line with the actual regulation process; The influence of the model uncertainty is eliminated in establishing the EMRA, making the evaluation of regulative ability more precise; The fault joint is successfully regulated to the desired angle without huge torque on regulative joints.     

Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

涡轮基组合循环发动机分布式控制系统通信网络混合拓扑结构优化方法

涡轮机组合循环(Turbine based combined cycle,TBCC)发动机控制系统通信网络拓扑结构是其分布式控制系统方案设计的重要部分,优化网络拓扑结构可提高发动机推重比和控制系统可靠性。本文基于智能优化算法提出TBCC分布式控制系统网络拓扑结构优化方法。基于图论建立TBCC几何模型和网格模型,以重量和可靠性为优化性能指标,同时考虑发动机表面高温区域以及控制节点的工作可靠性,分别采用粒子群算法和遗传算法优化星形结构中智能中央节点位置、中央节点的环形拓扑结构,获得星形-环形混合拓扑结构。仿真实例表明,基于本文方法优化所得的混合拓扑结构相较于星形集中式控制结构,系统重量降低了51.9%。     

An innovative approach for integrated airline network and aircraft family optimization

The determination of optimal aerial transport networks and their associated flight frequencies is crucial for the strategic planning of airlines, as well as for carrying out market research, to establish target markets, and for aircraft and crew rostering. In addition, optimum airplane types for the selected networks are crucial to improve revenue and to provide reduced operating costs. The present study proposes an innovative approach to determine the optimal aerial transport network simultaneously with the determination of the optimum fleet for that network, composed of three types of airplanes (network and vehicle integrated design). The network profit is maximized. The passenger’s demands between the airports are determined via a gravitational model. An embedded linear programming solution is responsible for obtaining potential optimal network configurations. The optimum fleet combination is determined from a database of candidate aircraft designs via genetic algorithm. A truly realistic airplane representation is made possible thanks to accurate surrogate models for engine and aerodynamics is adopted. An accurate engine deck encompassing a compression map and an innovative engine weight calculation besides an aerodynamical artificial neural network module enable a high degree of accuracy for the mission analysis. The proposed methodology is applied to obtain the optimum network comprised of twenty main Brazilian airports and corresponding fleet.     

一种卫星间跟瞄方向的控制策略与实现

进行自由空间的光通信或空间对抗，需要在卫星间实现精确的跟踪与瞄准。因为地面测控站的设置非常有限，指令与数据注入的范围受到很多限制，所以要求这种跟瞄在很多时候是无主控制状态下完成的。提出了一种利用在地面测控站的范围内向星上数管中心注入目标卫星、本体卫星的轨道参数，其它时间依靠自主导航飞行和GPS修正的方法，结合本体星的姿态测量、振动测量实现卫星瞄准指向的方位角与俯仰角的精确控制的方法，提高了在地面站无法注入指令与数据时卫星的捕获概率。通过仿真，将计算结果与卫星仿真工具软件STK的数据进行比较，结果一致。最后在嵌入式DSP平台上实现了这一策略。     

应力为几何更新过程时结构可靠度

本文讨论应力为几何更新过程时结构可靠度，获得在设计基准期［０，Ｔ］内重复应力循环发生的次数服从几何更新过程时结构可靠度表达式。     

关于疲劳裂纹扩展数学模型的参数寻优

本文通过引入工程设计中的优化方法，分别对室内空气环境下铝合金（ＬＹ１２－ＣＺ）材料疲劳裂纹扩展的数学模型，以及环境条件下（３．５％ＮａＣｌ水溶液浸泡）该材料腐蚀疲劳裂纹扩展的数学模型进行了探讨。在已知标准试样在不同的环境下疲劳裂纹扩展实验ｄａｄＮｉ，ΔＫｉ的条件下，采用优化方法进行参数寻优，可方便地得到与其对应的疲劳裂纹扩展的ｄａｄＮ～ΔＫ最优数学模型     

满足约束的Gn连续过渡曲面的构造

在Erich Hartmann提出的由两基曲面线性组合构造G^n连续过渡曲面方法的基础上，针对该方法存在很难找到合适的参数变换的问题，提出了一种基于基曲面局部区域重新参数化构造G^n连续过渡曲面的方法。通过对基曲面上切触线附近区域部分曲面重新参数化，再由重新参数化局部基曲面线性组合构造G^n连续过渡曲面。这样将两基曲面间构造过渡曲面的问题转化为在重新参数化局部基曲面间构造过渡曲面。以构造G^1连续的翼身融合面为例，讨论了满足约束要求条件时G^2连续过渡面的构造方法。即先对基曲面上过渡切触线附近的局部区域进行重新参数化，后通过优化求解来确定比例因子和偏移量、平衡因子和调配因子，使过渡曲面满足前后边条线约束，最后利用线性组合来构造G^2连续的过渡面。约束过渡曲面的形状可通过改变重新参数化基曲面的大小来调整．